Page 68 - FoodFocusThailand No.247 November_December 2026
P. 68

STORAGE, HANDLING & LOGISTICS



                 Freezing can also be studied using advanced analytical   warning 30 minutes before a temperature deviation occurred,
              tools, such as digital simulation, confocal laser scanning   with a root mean square error (RMSE) of about 0.31 °C.
              microscopy (CLSM), near-infrared spectroscopy (NIRS),   It also reduced errors by 18–71% compared with conventional
              nuclear magnetic resonance (NMR), and ultrasound.   models (Duan et al., 2026).
              These tools can be used to assess heat transfer, water   2. Dynamic Shelf-Life Prediction (DSLP): Instead of
              distribution and changes in ice crystals during freezing.  relying on passive monitoring and fixed expiry dates, this
                 On the advanced thawing technologies, microwave,   approach predicts shelf life based on actual conditions. Smart
              ohmic (electrical resistance) and radio-frequency   packaging works together with electronic noses, electronic
              thawing technologies can make the process faster and   tongues and gas sensors to detect volatile compounds
              more uniform, with less damage to product quality. These   released by food as it spoils. The approach combines three
              freezing and thawing technologies are not stand-alone tools.   kinds of information: environmental conditions, the food’s
              They are being linked with smart logistics systems, so the   current quality state and risk limits. Deep learning models
              cold chain can follow a continuous cycle: monitor conditions,   (such as 1D-CNNs, TCNs and CNN-LSTMs) then estimate
              analyse data, predict problems, make decisions and adjust   the remaining shelf life, changes in quality and the probability
              controls. Once freezing and thawing are under control, the   that the product will spoil.
              next challenge is monitoring conditions while food is stored   3. Digital Twins and Closed-Loop Control: A digital twin
              and moved. This is where prediction comes in.       is a virtual copy of a real storage environment. Paired with
                                                                  model predictive control (MPC), it can simulate and manage
              Smart Technologies for Predictive Cold Chain        cooling conditions for fruits that continue to ripen after
              Management                                          harvest (climacteric fruits). Computational fluid dynamics
              There are four main ways to predict problems affecting chilled   (CFD), a simulation technique, helps determine where
              and frozen foods during storage and transportation, so you   to place sensors and shows how cold air actually moves
              can act before the stock is lost.                   through the storage space. Predictions can then be used
                 1. Hybrid  AI Guided by Physical Knowledge:                        to control ventilation, ethylene gas levels and temperature
              This approach combines the laws of thermodynamics with   automatically. The result can be better quality, less loss and
              deep learning to warn you early about temperature problems   lower energy use. Choosing the right technology means
              during delivery. The Knowledge-Guided CNN-BiLSTM    weighing accuracy, speed and suitability for real-world
              model has two components. The first, a Convolutional   operations (Wei et al., 2026).
              Neural Network (CNN), identifies patterns in airflow and   4. IoT and Blockchain for Proactive Management:
              heat. The second, a Bidirectional Long Short-Term Memory   Two tools make this possible. Electronic noses connected
              (BiLSTM) network, analyses time-dependent data, such as   to cloud-based AI can measure gases released by food
              cooling cycles and vehicle door openings. The model also   in real time, estimate remaining shelf life and flag risks.
              draws on several data sources, including the food’s starting   A  “digital  freshness  passport”  can  use  blockchain  to
              temperature (ITF) and the total time the door has been   record a product’s history and quality predictions, making the
              open (COT). In the researchers’ tests, the model provided a   whole cold chain more transparent. This information supports
                                                                  practical decisions, such as dynamic pricing, prioritising the
                                                                  distribution of products nearing their expiry dates to nearby
                                                                  markets, and alerting staff to adjust storage conditions before
                                                                  problems escalate. Taken together, these four approaches
                                                                  turn the cold chain from something you check after the fact
                                                                  into something you can manage ahead of time.
                                                                     A smart cold chain improves your ability to monitor food
                                                                  conditions, anticipate risks and make timely decisions, from
                                                                  temperature control and transport planning to distribution
                                                                  strategies based on a product’s remaining shelf life. That said,
                                                                  even the best system is only as good as the data behind it.
                                                                  Models need to be tested under real operating conditions,
                                                                  and the people using them need to understand what the
                                                                  system is telling them. Applied sensibly, these technologies
                                                                  do more than reduce food loss. They save the resources
                                                                  used to produce food and protect its quality and value from
                                                                  farm to consumer.






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