Page 37 - FoodFocusThailand No.236 November 2025
P. 37

STRONG QC & QA

                    Integrated Strategies & Innovative                 that preserve the meat, keeping it safe and flavorful. Hormel
                    Technologies                                       Foods’ Uncured Natural Choice range demonstrates how High
                                                                                                 ®
                    To address these challenges, the meat and poultry   Pressure Processing (HPP) can work synergistically with natural
                    industry  is  adopting  a  combination  of  innovative   curing to deliver deli meats free from synthetic additives while
                    ingredients, advanced processing technologies, and   maintaining the quality of traditionally cured products.
                    digital tools.                                        Digital  Monitoring  Systems:  Some Asian  meat and
                       Ingredients &  Processing  Aids:  Natural       RTE producers are setting new benchmarks in food safety by
                    antimicrobials—such as vinegar, plant extracts, and   leveraging digital tools to enhance traceability, transparency,
                    cultured  sugar—are  gaining  traction  as  clean-label   and operational control. CPF demonstrates how Asian meat
                    interventions that inhibit pathogen growth while aligning   producers can lead in food safety and transparency through digital
                    with consumer preferences. Phage-based solutions,   innovation. By integrating blockchain technology across its supply
                    which use bacteriophages (viruses that infect bacteria)   chain, the company ensures precise traceability, compliance with
                    to selectively target Salmonella or Listeria, provide a   international standards, and visibility into sustainability practices.
                    precise biocontrol strategy without disrupting beneficial   As part of this effort, CPF has piloted QR code labeling on fresh
                    microflora. Meanwhile, organic acids like lactic and acetic   and ready-to-eat products, allowing consumers to instantly
                    acid remain staples in hurdle technology, where multiple   access detailed information about product origin and safety.
                    interventions are combined to reduce microbial load.  The future for meat and poultry producers lies in viewing
                       Processing Technologies:  High Pressure         food safety as a competitive advantage rather than merely a
                    Processing (HPP) has become a gold standard for    compliance requirement. Companies that invest proactively in
                    extending  shelf  life  and  inactivating  pathogens  in   rapid detection, digital monitoring, innovative processing and
                    ready-to-eat meats without compromising sensory    packaging,  and  next-generation  antimicrobial  solutions  will
                    quality. Surface decontamination methods, including   build trust and market share. By shifting from compliance to
                    steam pasteurization, UV light, and cold plasma, further   differentiation, food safety investments become brand equity,
                    enhance microbial safety at post-processing stages.   helping companies reduce risk and secure a lasting competitive
                    Meanwhile, smart packaging with antimicrobial coatings   advantage in an industry where a single recall can erase years
                    or oxygen scavengers actively suppresses pathogen   of trust.
                    growth during distribution, turning packaging into a
                    functional safety layer rather than a passive barrier.
                       Rapid Detection & Digital Tools: Advances in
                    biosensors and PCR-based rapid test kits now allow           More Information        Service Info C004
                    processors to detect pathogens within hours instead of
                    days, narrowing the window of risk. Artificial intelligence
                    is being applied in predictive microbiology to analyze
                    environmental and production data, enabling the
                    forecasting of contamination hotspots before they occur.
                    Meanwhile, blockchain technology is emerging as a
                    robust tool for end-to-end traceability, mapping pathogen
                    risks across complex supply chains and enhancing
                    transparency for regulators and consumers alike.
                    Case Studies & Best Practices
                    Synergistic Technologies for Pathogen Control: In
                    response to food safety challenges, many meat and
                    ready-to-eat processors are turning to High Pressure
                    Processing (HPP) combined with natural antimicrobials.
                    HPP is a non-thermal, post-packaging technology that
                    inactivates spoilage microorganisms and pathogens
                    while preventing cross-contamination, making it ideal
                    for  already-packaged  products.  When  paired  with
                    natural antimicrobials—such as nisin (an antimicrobial
                    peptides), vinegar-based formulations, or fermentates
                    like MicroGARD  and Verdad —HPP effectively controls
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                    pathogens such as Listeria and E. coli while extending
                    shelf life without the need for synthetic preservatives.
                       Natural curing processes also complement emerging
                    technologies, supporting both food safety and clean-label
                    claims. Instead of synthetic nitrites, processors can use
                    plant-based sources such as cherry powder, beet juice,
                    or celery, to prevent Clostridium growth in products like
                    dry ham, bacon, and sausages. USDA regulations permit
                    the use of natural nitrites when combined with vitamin C
                    (ascorbate) to ensure safety, and products must be
                    labeled as “uncured,” with a note clarifying that the nitrites
                    originate from natural sources. Typically, lactic acid
                    bacteria (LAB) convert the nitrates into functional nitrites

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