Page 43 - FoodFocusThailand No.230 May 2025
P. 43

SMART PRODUCTION

                      1.3 Predictive Maintenance: AI is employed to anticipate   1.3 Pulsed Electric Field (PEF) technology is
                   equipment failures, thereby reducing the risk of unplanned downtime   a well-established non-thermal sterilization method in
                   and lowering maintenance costs.                           the meat industry. It employs high-intensity electric
                      2. IoT and Blockchain for Enhanced Traceability and Quality   pulses, delivered in short bursts, to effectively tenderize
                   Assurance                                                 meat by disrupting cell membrane structures. This
                      The Internet of Things (IoT) and blockchain technologies are   process enhances mass transfer rates, accelerates
                   pivotal in enhancing transparency and traceability within the meat   fermentation and seasoning absorption, and reduces
                   processing industry. IoT utilizes smart sensors for real-time   microbial pathogens, all while preserving the nutritional
                   monitoring of critical parameters like temperature, humidity, and   and sensory attributes of meat products.
                   safety. For instance, a large global meat processor integrated   2. Smart Fermentation for Meat Products
                   blockchain into its traceability system to monitor cattle-raising and   Meat fermentation innovation involves the usage of
                   logistics, effectively addressing concerns about Amazonian   lactic acid bacteria (LAB) and yeasts, such as Meyerozyma
                   deforestation and bolstering consumer trust. Additionally, IoT-enabled   guilliermondii and Debaryomyces hansenii, coupled with
                   smart packaging can continuously monitor meat quality by tracking   advanced technologies like genomics and proteomics.
                   pH levels and internal gases, alerting consumers to spoilage. These   This approach allows for the development of tailored
                   technologies minimize contamination, improve food safety, and   starter cultures that enhance meat flavor and texture.
                   elevate global meat industry standards.                   Real-time monitoring of fermentation processes can be
                                                                             achieved through the integration of smart sensors and
                   Novel Technologies in Further Processing                  IoT. Furthermore, combining these microorganisms with
                      1. Advanced Meat Preservation Technologies             cold  plasma  and  pulsed  electric  field  technologies
                      1.1 High-Pressure Processing (HPP) is gaining prominence in   enables the inactivation of unwanted pathogens and
                   ready-to-eat meat production due to its efficacy in extending shelf   improvements in texture. This synergistic approach
                   life and enhancing food safety. This method applies hydrostatic   enhances the quality and safety of fermented meat
                   pressures of 300-600 MPa (equivalent to 43,500-87,000 psi), five   products, reduces the reliance on additives like
                   times higher than ocean floor pressure, for 1-6 minutes at   carcinogenic nitrites, extends shelf life, and improves
                   temperatures between 4-10 °C or ambient conditions. This process   nutritional value.
                   effectively inactivates microorganisms, including bacteria, viruses,   3. 3D Printing in the Meat Industry
                   yeasts, fungi, and parasites.                               3D-printed meat replicates the structure and texture
                      Compared to thermal processing, HPP better preserves the   of animal meat using proteins derived from plants or
                   natural color, flavor, and nutritional content of meat. It also reduces   cultured cells. For example, an Israeli company has
                   the need for chemical preservatives, making products safer for   developed a plant-based steak using 3D printing, while
                   consumer. Consequently, HPP offers a significant advancement for   a Spanish initiative utilizes this technology to create
                   the food industry, enabling manufacturers to produce meat products   synthetic muscle fibers that mimic bovine tissue.
                   with extended shelf life without sacrificing quality.     Furthermore, 3D printing is applied to cultured meat
                                                                             production to optimize resource utilization and address
                                                                             animal welfare concerns. A leading Israeli company
                                                                             specializing  in  cultured  cell-based  proteins  has
                                                                             developed steaks from animal cells without requiring
                                                                             animal slaughter, thereby minimizing environmental
                                                                             impact. This technology is gaining significant traction
                                                                             within the alternative food industry due to its potential to
                                                                             address health, sustainability, and food safety demands.
                                                                               Thailand,  a  prominent  global food  producer,
                                                                             possesses significant potential to integrate smart
                                                                             technologies and innovations, including AI, IoT,
                                                                             blockchain, and automation, into its meat processing
                                                                             industry. This integration can enhance meat quality,
                                                                             reduce production costs, and bolster consumer
                                                                             confidence in food safety. Furthermore, Thailand is well-
                                                                             positioned to develop a diverse range of alternative meat
                                                                             products, such as plant-based, cultured, and hybrid
                     รููปที่่� 3   ระบบความดัันสููงในกระบวนการผลิิตเน้�อสูัตว์   meats, catering to health-conscious and environmentally
                     Figure 3 High pressure processing from Universal Pure   aware consumers. By adopting advanced and sustainable
                                                                             manufacturing practices, Thailand can strengthen its
                      1.2 Cold Plasma technology enhances meat product safety   competitive advantage and elevate the global perception
                   and shelf life by generating reactive oxygen and nitrogen species   of Thai food. This strategic advancement will contribute
                   (RONS) that inactivate bacteria, viruses, yeasts, and fungi. This   to the sustainable and stable growth of the Thai food
                   non-thermal process effectively preserves meat quality and nutritional   industry in the future.
                   value. Additionally, cold plasma shows promise in meat fermentation,
                   enabling the introduction of naturally derived nitrites. This approach
                   reduces reliance on synthetic additives, promoting sustainable   More Information       Service Info C004
                   practices.

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