Page 69 - FoodFocusThailand No.238 January-February 2026
P. 69

STRONG QC & QA




                             1. Prevent pathogens from entering the     actions must be taken, such as conducting a root cause
                       production area.                                 investigation, increasing the intensity of cleaning or machine
                             2. Eliminate microbial accumulation        maintenance, and performing re-monitoring to confirm that the
                       points or harborage sites, such as biofilm       risk is back under control.
                       formation on infrastructure and machinery.
                             3. Control cross-contamination in          Towards Sustainable Risk Management
                       accordance with GMP principles.                  Sustainable food safety risk management involves monitoring,
                             4. Develop and implement effective         verifying, and analyzing data collected from all parts of the
                       cleaning and sanitation programs.                factory and integrating them into a single picture. The use of a
                             5. Conduct regular monitoring and          data analysis system can transform data from ATP testing,
                       verification to confirm that control measures are   microbial testing, and pathogen testing into  meaningful
                       effective.                                       insights. This enables management to visualize problem
                          2.  Production  Process:  The  risk of        trends and high-risk points in real-time, supporting to proactive
                       pathogen spread can occur throughout the entire   decision-making to confidently and sustainably enhance food
                       production line, including during preparation,   safety in the long term.
                       mixing, and line changes.  Therefore, risk
                       management at this stage should focus on the
                       following measures:
                          •  Defining Critical Control Points (CCPs) and         More Information        Service Info C012
                       Operational Prerequisite Programs (OPRPs).
                          • Segregating production areas based on       เอกสารอ้างอิง / References
                       risk level (Zoning).                             •  Sohier, D. Tackling Pathogens’ Persistence with Smart Monitoring and
                          • Strictly preventing cross-contamination       Digital Power. Scientific Affairs Presentation, November 9, 2025.
                       between raw materials and finished products.     •  John Holah, Food Protection Trends, DOI: 10.4315/FPT-21-038
                          3.  Product  Safety:  The final  risk  to be   •  https://mygfsi.com/news_updates/global-collaboration-enhanced-
                       controlled is the safety of the finished product,     food-safety-the-benchmarking-requirements-2024-unveiled/
                       which includes:
                          •  Contamination  by  pathogenic
                       microorganisms.
                          • Allergens that may affect consumers.
                          Failure to control risks at this stage can
                       lead to consumer complaints or product recalls.
                       Implementing rapid testing technologies helps
                       accelerate decision-making and increases
                       confidence in releasing products to the market.

                       Monitoring, Verification, and Proactive
                       Decision-Making
                       Continuous monitoring and verification are key
                       to confirming the effectiveness of risk control
                       measures and comprise the following:
                          • ATP  testing  is  used  to  verify  the
                       effectiveness of cleaning in the production
                       area. It can rapidly assess cleanliness levels
                       within seconds. If abnormally high values are
                       detected, this may indicate the accumulation of
                       dirt or the formation of biofilm.
                          • Testing for indicator and pathogenic
                       bacteria, such as Total Plate Count, Coliform,
                       Enterobacteriaceae, Salmonella, or Listeria,
                       helps reflect the overall hygiene level of the
                       production process. User-friendly methods and
                       tools are now available, enabling quick and
                       timely responses to potential risks.
                          • Effective response and correction
                       actions:  When  test  results  exceed  the
                       established criteria, immediate corrective


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