Page 41 - FoodFocusThailand No.244 August 2026
P. 41

STRONG QC & QA


                     FROM FACTORY RELEASE

                     TO MARKET SHELF:


                     DELIVERING THE PROMISE BEHIND

                     EVERY LABEL CLAIM


                     Analytical data generated on the day a
                     product leaves the factory may be accurate,
                     but it does not guarantee that the product will
                     maintain its intended quality when reaching
                     consumers. This gap between factory release
                     data and market testing outcomes is becoming
                     a  major  challenge  for  R&D,  QC,  and  QA
                     professionals, as products that fully meet
                     release specifications may yield different
                     analytical results when tested after months on
                     shelves in the marketplace.


                        For QC and QA teams, this is one of the most  Integrating Analytical Data for Better Quality Decisions
                     challenging situations. By the time analytical results  The approach increasingly emphasised by the food industry is not
                     from products sampled in the marketplace become  simply to increase test volume, but to integrate data from chemical
                     available, the affected batch may already be widely  analysis, functional property analysis, physical characterization, and
                     distributed and consumed. The key question is not  shelf-life studies to gain a comprehensive understanding of product
                     which result is correct, but whether the quality system  behaviour. Connecting these sources of information enables R&D, QC,
                     can ensure product quality throughout its shelf life.  and QA teams to identify changes at an early stage and implement
                     Although  discrepancies  may  stem  from  product  corrective actions before issues affect consumers or the corporate
                     changes during storage, sampling variation, or analytical  reputation.
                     limitations, any inconsistency ultimately undermines   When multi-dimensional data is integrated into the decision-making
                     consumer confidence and brand trust.          process, analytical instruments move beyond simple result verification.
                        This shift expands the role of quality systems beyond  They become part of a decision-support system that enables
                     release testing for batch approval toward Lifecycle  formulation improvement, process control, shelf-life determination,
                     Quality Management. Factory release is not the end of  and continuous post-market quality monitoring.
                     quality control, but the beginning of monitoring product   In today’s food industry, competitive advantage is defined less by
                     performance under real-world conditions, including  the number of sophisticated instruments in a laboratory than by an
                     transit, storage, and consumer use. For consumers,          organisation’s ability to interpret the information those instruments
                     the  food  label  is  more  than  a  legal  compliance  generate. Consumers do not buy laboratory reports. They buy
                     requirement; it is a brand commitment regarding  confidence that every product will continue to deliver the quality,
                     nutrition, quality, and consumption experience, all of  nutrition, and experience promised on its label. Ultimately, product
                     which must be maintained as claimed throughout the  quality is not proven when a batch is released from the factory.
                     product’s shelf life.                         It is proven when the last package consumed within its declared
                                                                   shelf life still fulfils that promise. This is the highest objective of quality
                     Understanding Product Performance             management in the food industry.
                     Through Functional Properties
                     Chemical analysis remains fundamental for verifying
                     label  claims  and  regulatory  compliance.  However,
                     ensuring product quality throughout shelf life requires     More Information        Service Info C006
                     more than compositional data alone.  Functional
                     property analysis—including rheology, texture, particle   เอกสารอ้างอิง / References
                     size, emulsion stability, thermal behaviour, and other   •  McClements, D. J. (2015). Food Emulsions: Principles, Practices, and
                     physical characteristics—provides deeper insight into     Techniques (3rd ed.). CRC Press.
                     product changes during processing, storage, and   •  Bourne, M. C. (2002). Food Texture and Viscosity: Concept and
                     consumer use. For example, a ready-to-drink protein     Measurement (2nd ed.). Academic Press.
                     beverage may meet its protein specification on the   •  McClements, D. J., & Grossmann, L. (2021). “The Science of Plant-Based
                     production date, yet develop protein aggregation,     Foods: Constructing Next-Generation Meat, Fish, Milk, and Egg Analogs.”
                     viscosity shifts, phase separation, or emulsion instability     Comprehensive Reviews in Food Science and Food Safety, 20(4),
                     over time—serving as early warning indicators before     4049–4100.
                     significant chemical changes become detectable.
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